GM Series Carbide 4 Flutes Ball Nose End Mill

Engineered for high-efficiency 3D contour milling and cavity profiling in mold steels ≤38HRC. 35° helix, solid carbide substrate, TiSiN nano coating. All sizes in stock for immediate shipment.

Solid Carbide 4 Flutes 35° Helix TiSiN Coated ≤38HRC
GM Series Carbide 4 Flutes Ball Nose End Mill
GM Series Carbide 4 Flutes Ball Nose End Mill
4 flute geometry chip evacuation
TiSiN nano coating microscopic view
Spherical ball nose tip radius detail

Procurement & Commercial Terms

MOQ1 pc (sample/stock) | 50 pcs (OEM/bulk)
Lead Time3–5 days (standard stock) | 10–15 days (custom/OEM)
Inventory✓ IN STOCK: R1.5, R2.0, R3.0, R4.0, R5.0, R6.0, R8.0 (All GM-4B sizes available)
Custom OptionsExtended cutting length (GM-4BL), slim shanks, AlTiN/TiAlN/uncoated, laser marking
PackagingIndividual vacuum blister + anti-rust paper | Rigid export cartons (50/100 pcs)
ShippingDHL/FedEx/UPS for samples | Air/Sea freight for bulk. Incoterms: EXW, FOB, CIF, DDP

GM-4B Dimensions (All Sizes In Stock)

ModelR (mm)D (mm)d (mm)H (mm)L (mm)Stock
GM-4B-R1.5-3-6-4-501.53.04650● In Stock
GM-4B-R2-4-8-4-502.04.04850● In Stock
GM-4B-R3-6-12-6-503.06.061250● In Stock
GM-4B-R4-8-16-8-604.08.081660● In Stock
GM-4B-R5-10-20-10-755.010.0102075● In Stock
GM-4B-R6-12-24-12-756.012.0122475● In Stock
GM-4B-R8-16-32-16-1008.016.01632100● In Stock
Note: Ball nose tools create a radius at the bottom. Not intended for 90° corner slotting. Use for profile, cavity, and curved surface machining only. 4-flute design provides 100% higher feed rates than 2-flute tools.

● All sizes in stock | Full range: R1.5–R8.0. Diameter tolerance: D≤12 → 0~-0.020mm | D>12 → 0~-0.030mm. R → ±0.01mm. CAD/STEP files available.

Why Choose GM-4B 4-Flute Ball Nose?

100% Higher Feed Rates

4-flute design doubles feed rates compared to 2-flute tools at same RPM. Significantly reduces machining time for high-volume production.

35° Helix Balance

Optimized helix angle provides excellent chip evacuation while maintaining edge strength for stable 3D contouring in mold steels.

TiSiN Nano Coating

~3000 HV hardness with superior thermal stability. Extends tool life by 25-40% in continuous mold steel machining operations.

Immediate Availability

All 7 sizes (R1.5-R8.0) in stock. Ship within 3-5 days. No waiting for production. Perfect for urgent projects and just-in-time manufacturing.

Material Compatibility & Hardness Limits

WorkpieceHardnessSuitabilityNotes
P20 / 718H / NAK55≤38 HRC◎ ExcellentOptimized for mold cavity finishing & EDM electrode shaping
Carbon/Alloy Steel (42CrMo, 4140)≤38 HRC◎ ExcellentStable for 3D profiling & contour milling
Cast Iron / Ductile Iron-◎ ExcellentAir blow cooling recommended

◎ = Very Suitable | ○ = Suitable |        GM-4B is optimized for ≤38HRC. For 40–55HRC hardened steels, use our PM-2B series.        For 55-68HRC, use our HM-2B series.

CAM Setup & Machining Guidance for Mold Steels

Recommended Stepover & Finish Quality
  • Roughing (≤38HRC): ae = 0.15R–0.20R, ap = 0.10R–0.15R

  • Semi-Finishing: ae = 0.10R–0.12R, ap = 0.08R

  • Finishing (Ra≤0.4μm): ae = 0.05R–0.08R, ap = 0.03R–0.05R

  • ✅ Use 3D spiral or radial offset toolpaths to maintain constant chip load

Avoid Zero Cutting Speed at Ball Tip
  • ⚠️ Pure axial plunge causes rubbing & heat buildup at the center (Vc=0)

  • ⚠️ Tilt tool 5°–15° relative to surface normal, or use lead-in/out arcs

  • ⚠️ For deep cavities, use helical interpolation or ramp entry instead of straight plunge

  • ⚠️ Ensure runout <0.005mm. Higher runout drastically reduces radius accuracy & finish

Typical Applications in CNC Manufacturing

🔩 Injection & Blow Mold Cavities

Core/cavity profiling in P20/NAK80. 4-flute design reduces machining time by 50% while maintaining Ra≤0.4μm on curved surfaces.

⚡ EDM Electrode Machining

Precision profiling of graphite & copper electrodes for spark erosion. Stable on deep ribs & complex undercuts with superior surface finish.

🏥 Medical & Dental Components

Orthopedic joints, dental abutments, surgical tool handles. Low-deflection 3D finishing on titanium & CoCr alloys with high efficiency.

Factory Production & Quality Control

5 axis CNC grinding and optical inspection for 4-Flute Ball Nose End Mills

Manufacturing Process & QA Steps

  • 🔹 Substrate: Ultra-fine carbide grade (0.4μm grain size) for high toughness & wear resistance

  • 🔹 Grinding: 5-axis CNC machines maintain spherical tolerance ±0.01mm & runout <0.005mm

  • 🔹 Coating: PVD TiSiN layer (2.5–3.5μm) applied at <450°C to preserve edge sharpness & prevent substrate softening

  • 🔹 Inspection: 100% optical profile measurement, coating adhesion scratch test, packaging in dry nitrogen environment

  • 🔹 Traceability: Each batch includes laser-etched SKU, grinding date, and QC certificate. Available upon request.

Frequently Asked Questions

4-flute design provides 100% higher feed rates compared to 2-flute tools at the same RPM, significantly reducing machining time. The additional cutting edges also improve surface finish quality and provide better rigidity for complex 3D contouring operations.

All GM-4B sizes (R1.5-R8.0) are in stock. MOQ starts at 1 pc for samples. Bulk/OEM orders (50+ pcs) ship in 10-15 days. Custom lengths or coatings require 15-20 days.

GM-4B is optimized for ≤38HRC mold steels. For 40-55HRC hardened steels, we recommend our PM-2B series with 45° helix and AlTiCrN coating. For 55-68HRC, use our HM-2B series with Balzers DR coating.

For ≤38HRC (P20/NAK80), use 8–12% of radius (ae=0.08R–0.12R) for Ra≤0.4μm. For roughing, increase to 15–20%. Always use climb milling and maintain constant tool engagement via 3D spiral toolpaths.

Request Quote for GM Series Carbide 4 Flutes Ball Nose End Mill

Specify your diameter range, material, and monthly volume. We respond with pricing, stock status within 24 hours.

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