Large Diameter HSS End Mills

Engineered for maximum material removal on large workpieces. Manufactured from premium Standard HSS with an Uncoated (Bright) finish for superior toughness, shock resistance, and cost-effective resharpening. Available in 4-flute (D26-D45) and 6-flute (D50-D52) configurations.

Standard HSS 4-Flute Uncoated D26mm - D52mm Heavy-Duty Specialist
Large Diameter HSS End Mills
Large Diameter HSS End Mills

Procurement & Commercial Terms

MOQ1 pc (sample/stock) | 10 pcs (OEM/bulk)
Lead TimeSame day dispatch (standard stock) | 10–15 days (custom/OEM)
InventoryD26mm–D52mm full range in stock. 4-flute and 6-flute options available.
Material & CoatingSubstrate: Standard HSS | Coating: Uncoated (Bright Finish)
PackagingIndividual heavy-duty plastic tubes + anti-rust paper | Rigid export wooden cartons
ShippingDHL/FedEx/UPS for samples | Air/Sea freight for bulk. Incoterms: EXW, FOB, CIF, DDP

Large Diameter HSS End Mill Specifications

Product Configuration:      Material: Standard HSS |      Coating: Uncoated |      Flutes: 4-Flute (D26-D45) & 6-Flute (D50-D52)
ModelD (mm)H (mm)d (mm)L (mm)Stock
HS-4F-26-50-20-125265020125● In Stock
HS-4F-27-50-20-125275020125● In Stock
HS-4F-28-55-20-125285520125● In Stock
HS-4F-29-55-20-125295520125● In Stock
HS-4F-30-60-20-130306020130● In Stock
HS-4F-31-65-20-130316520130● In Stock
HS-4F-32-65-20-130326520130● In Stock
HS-4F-33-35-20-130333520130● In Stock
HS-4F-34-65-20-130346520130● In Stock
HS-4F-35-65-20-130356520130● In Stock
HS-4F-36-65-20-130366520130● In Stock
HS-4F-38-70-20-140387020140● In Stock
HS-4F-39-70-20-140397020140● In Stock
HS-4F-40-70-20-140407020140● In Stock
HS-4F-42-70-20-145427020145● In Stock
HS-4F-45-70-20-145457020145● In Stock
ModelD (mm)H (mm)d (mm)L (mm)Stock
HS-6F-50-70-20-145507020145● In Stock
HS-6F-52-70-20-145527020145● In Stock

*The 6-flute design is specifically engineered for D50 and D52 diameters to maximize cutting edges in contact, drastically reducing chatter and improving surface flatness during heavy facing operations.

● All sizes in stock | Diameter tolerance: h6. Custom sizes and extended lengths available upon request.

Application Note: Uncoated HSS is specifically chosen for large diameter heavy-duty mills to allow for multiple cost-effective resharpenings in your local tool room. For deep cavity roughing before facing large mold bases or steel plates, consider pairing with our Roughing End Mills to maximize spindle efficiency and reduce cycle times.

Why Choose Our Large Diameter HSS End Mills?

Superior Toughness

Uncoated standard HSS provides exceptional shock resistance. This is critical for large-diameter tools that encounter high cutting forces and intermittent cuts in heavy-duty applications.

Cost-Effective Resharpening

Without a coating layer to compromise, these tools can be resharpened multiple times by your local tool room while maintaining the original geometry, drastically reducing long-term tooling costs.

6-Flute Chatter Suppression

The D50 and D52 models feature a 6-flute design. More cutting edges in the cut simultaneously dampen vibration, improve surface finish, and allow for higher table feed rates.

Optimized for Coolant

The bright, uncoated finish works exceptionally well with flood coolant, ensuring efficient heat dissipation and chip evacuation during aggressive heavy stock removal.

Material Compatibility Guide

Heavy-Duty Application Matrix
Workpiece MaterialHardnessSuitabilityNotes
Carbon Steel (A36, 1045)< 30 HRC◎ ExcellentPrimary application. Use moderate speeds with abundant flood coolant for optimal chip evacuation.
Cast Iron (GG20, GG30)-◎ ExcellentUncoated HSS handles the abrasive nature of cast iron well. Air blast is recommended to clear graphite dust.
Aluminum (Large Parts)-◎ ExcellentLarge diameter uncoated HSS is highly effective for facing and pocketing large aluminum blocks. Use high RPM.
Alloy Steel (4140, 4340)< 35 HRC◐ LimitedMachinable, but requires conservative cutting parameters (lower Vc) and rigid setups to prevent premature wear.
Hardened Steel / Stainless> 35 HRC✗ Not RecommendedStandard HSS lacks the red hardness for these materials. Use our HSS-Co or Carbide alternatives.

◎ = Excellent | ◐ = Limited (Requires parameter adjustment) | ✗ = Not Recommended

Typical Applications for Large Diameter HSS Mills

Heavy Machinery & Structural Steel

Facing, slotting, and profiling of large steel plates, frames, and structural components where high material removal rates are prioritized over ultra-fine finishes.

Large Mold & Die Bases

Efficient roughing and semi-finishing of large mold bases (e.g., P20). The toughness of uncoated HSS withstands the interrupted cuts common in mold machining.

Non-Ferrous Facing Operations

Large-diameter face milling of aluminum and cast iron blocks. The 6-flute D50/D52 variants provide exceptional surface flatness and reduced vibration.

CAM Setup & Cutting Parameters Guidance

Recommended Cutting Data (Uncoated HSS)
Workpiece MaterialCutting Speed (Vc)Feed per Tooth (fz)Radial Engagement (ae)
Carbon Steel (< 30 HRC)30 - 50 m/min0.08 - 0.15 mm/tooth40% - 60% of D
Cast Iron40 - 60 m/min0.10 - 0.18 mm/tooth50% - 70% of D
Aluminum (Large Parts)150 - 250 m/min0.10 - 0.20 mm/tooth50% - 80% of D
Alloy Steel (4140)25 - 40 m/min0.06 - 0.12 mm/tooth30% - 50% of D

*Note: Large diameter tools require lower spindle RPM (N = Vc × 1000 / (π × D)) but can handle higher table feed rates due to multiple teeth in the cut.

Best Practices for Large Diameter Milling
  • ⚠️ Minimize Overhang - This is the #1 rule. Keep the tool extension as short as possible to maximize rigidity and prevent chatter.
  • ⚠️ Use Climb Milling - Always prefer climb milling to reduce cutting forces and push the workpiece down into the table, improving stability.
  • ⚠️ Ramp In, Don't Plunge - Large diameter end mills are not designed for axial plunging. Use ramping or helical interpolation to enter the cut.
  • ⚠️ Abundant Coolant - Flood coolant is highly recommended to dissipate the significant heat generated by large cutting volumes and to flush chips.
  • ⚠️ Secure Workholding - Ensure the workpiece is clamped rigidly. The high cutting forces of large diameter tools can dislodge poorly secured parts.
  • ⚠️ Monitor Tool Wear - Uncoated tools show wear visibly. Resharpen at the first sign of edge rounding to maintain cutting efficiency.

Factory Production & Quality Control

Large diameter HSS end mill grinding and quality inspection

Manufacturing Process & QA Steps

  • 🔹 Raw Material: Premium standard HSS steel blanks sourced from certified mills for maximum toughness.
  • 🔹 Grinding: Heavy-duty CNC tool grinders ensure precise flute geometry, helix angle, and h6 diameter tolerance for large diameters.
  • 🔹 Heat Treatment: Vacuum heat treatment with triple tempering to achieve optimal hardness (63-65 HRC) and shock resistance.
  • 🔹 Surface Finish: Bright uncoated finish polished to reduce friction and facilitate future resharpening by the end-user.
  • 🔹 Inspection: 100% visual inspection and runout testing. Batch sampling for hardness and structural integrity tests.

Frequently Asked Questions

Uncoated HSS offers superior toughness and shock resistance, which is critical for large-diameter tools that experience high cutting forces and intermittent cuts. Additionally, uncoated tools can be resharpened multiple times without losing the original geometry, making them highly cost-effective for heavy-duty operations.

The 6-flute design provides more cutting edges in the cut simultaneously. This results in a smoother surface finish, significantly reduced vibration (chatter), and allows for higher table feed rates, which is essential for large-diameter finishing and semi-finishing operations.

To prevent chatter: 1) Minimize tool overhang as much as possible. 2) Use climb milling to reduce cutting forces. 3) Ensure the workpiece is rigidly clamped. 4) For D50 and D52, utilize the 6-flute version which inherently dampens vibration better than 4-flute designs.

Yes, large diameter uncoated HSS is highly effective for facing and pocketing large aluminum blocks. However, you must use high RPM and abundant air blast or coolant to prevent aluminum chips from welding to the uncoated flutes. For dedicated high-speed aluminum profiling, our 3-flute aluminum series is recommended.

Request Quote for Large Diameter HSS End Mills

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